pyrolysis plant

Fully continuous tyre pyrolysis plant

With more than ten years of experience and efforts,Doing produced fully continuous tyre pyrolysis plant . The fully continuous tyre pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging the slag continuously from the other side. It not only can dispose 30-50 tons waste tyres per day but also can work continuously for 24 hours without a stop.

Features

continuous pyrolysis plant
Fully continuous tyre pyrolysis plant
Doing company began to manufacture waste tyre pyrolysis plant since 1993. We mastered mature pyrolysis technology on manufacturing batch type pyrolysis plant for 20 years. Our pyrolysis plant have been exported and installed in many foreign countries like Italy, Romania, Macedonia, Albania, Estonia, Rusia, Egypt, Ethopia, Nigeria, Congo, Lebanon, Jordan, Iran, Pakistan, Kazakhstan, India, Tailand, Malaysia, Mexico, Panama, Guatemala, Aruba, Jamaica, Ecuador, Haiti etc.
pyrolysis plant
Pyrolysis plant installed in different countries

tyre pyrolysis plant
3D draw of Fully continuous tyre pyrolysis plant
With more than ten years of experience and efforts,Doing produced fully continuous tyre pyrolysis plant .
The fully continuous tyre pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging the slag continuously from the other side. It not only can dispose 30-50 tons waste tyres per day but also can work continuously for 24 hours without a stop.


fully continuous tyre pyrolysis plant
The raw material of fully continuous tyre pyrolysis plant
The objective of  fully continuous waste tyre pyrolysis plant is continuous pyrolysis process. It can produce not less 45%-52% waste oil, 30%-35% carbon black and 12%-15% steel wire. The work process of Fully continuous tyre pyrolysis plant is similar as batch waste tyre pyrolysis plant. However, the whole working process of fully continuous waste tyre pyrolysis plant is much more efficient, and the cost of working fully continuous waste tyre pyrolysis plant is much lower.

Fully continuous tyre pyrolysis plant raw material

ully continuous waste tyre pyrolysis plant
Fully continuous tyre pyrolysis plant raw material


1.Waste tire/tyre

2.Waste plastic

3.Waste rubber
Fully continuous tyre pyrolysis plant advantage
continuous pyrolysis plant
Fully continuous tyre pyrolysis plant advantage
1. The Fully continuous tyre pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the company’s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity. Impeccable electrical control system save labor costs. Three waste utilization reasonable recovery can basically realize zero emissions, which is safe and environmental protecting.

2. The Fully continuous tyre pyrolysis plant produces some gas, which is enough to meet the needs of device self-heating, so the additional fuel consumption is less, and this plant can use own end products of oil as a recycled energy heating for the whole process.

3. Due to its high automation degree, it has a strict demand of the raw material. The tire and rubber should be broken into 30-50mm rubber pieces by the crusher to meet the requirement of the spiral feeding device. As plastic, PET can’t be the raw material for pyrolysis. And the sludge oil should be pre-heated to remove the water. But the working efficiency is increased a lot.

4. The Fully continuous tyre pyrolysis plant can save the labor cost and energy cost, which makes it more profitable than the batch and semi-continuous plant.




Technical Data

Fully continuous waste tyre pyrolysis plant technical data


No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black


Application

Fully continuous tyre pyrolysis plant final product application

fully continuous pyrolysis plant
The percent of fully continuous waste tyre pyrolysis plant


Fuel Oil (45% to 52%)
pyrolysis plant
Fuel oil application
The main application of oil products produced by our fully continuous waste tyre pyrolysis plant is the fuel oil that is wide used for industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic fatory.

Carbon Black (30%)
tyre pyrolysis plant
Carbon black application
The second product of fully continuous waste tyre pyrolysis plant i is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. Carbon black can application to electric cable jacketing,black nylon bag,rubber additive

Exhaust gas (About 10%)
We get about 10% pyrolytic gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.




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