Pyrolysis plant design

Pyrolysis plant

The pyrolysis plant designed to turn waste plastic/tyre to fuel oil ,carbon black and carbon black. As a professional manufacturer of pyrolysis plant design, pyrolysis plants with the special design and good performance, which make them become more and more popular in the domestic and foreign markets.

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The pyrolysis plant designed to turn waste plastic/tyre to fuel oil ,carbon black and carbon black. As a professional manufacturer of  pyrolysis plant design,   pyrolysis plants with the special design and good performance, which make them become more and more popular in the domestic and foreign markets.


1. Pyrolysis plant Reactor
Pyrolysis plant Reactor
Pyrolysis plant Reactor

It is the most important part of the  pyrolysis plant, because it is the place where pyrolysis process takes place. Our reactor is made from Q345R steel, which can avoid it being burnt through, thus the service life of the reactor is longer. In addition, the reactor of batch and semi-continuous plastic waste pyrolysis machine is rotary, but for the fully continuous pyrolysis plant, the reactor is fixed. So the heating efficiency and working efficiency can be increased basing on the different capacity.


2. Condenser
pyrolysis plant design
Pyrolysis plant condenser
The new-type tubular condenser has the features of larger cooling area and better cooling effect. So it can improve the oil yield efficiency.

3. Dedusting System
pyrolysis platn design
Pyrolysis plant dedusting System

It mainly includes water sprayer, ceramic ring filter and washing chamber. It can remove the dust, dioxin and other component in the combustible gas, then the gas can be recycled to heat the reactor. Thus you can save a lot of energy cost. For the exhaust gas produced by burning the fuel, it can also be purified by the de-dusting system before emission.

4. Safety device
pyrolysis plant design
 Pyrolsyis plant dedusting System

The pyrolysis plant is equipped with advanced safety devices, such as over temperature and pressure alarm system, auto pressure releasing system, protecting shell, fire fighting devices and so on, all of which can ensure the plant can work in a safe condition. At the same time, it can also protect the workers.

5. PLC Controlling System


It can achieve intelligent operation and avoid the mistakes caused by manual operation.

6. Various model

Our pyrolysis plants for sale are variuous in model. So the choice is flexible basing on the amount of the waste and the budget.




Technical parameter of pyrolysis plant design
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyres Waste tyres Waste tyres
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about pyrolysis plant design
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


pyrolysis plant
Fuel oil application
 
NO Name Percentage Usage
1 Tyre fuel oil 45%
  1. Can be sold directly
  2. Can be as fuel
  3. Can be used industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic factory.
2 Carbon black 30%
  1. Can be sold directly
  2. Can be used electric cable jacketing,black nylon bag,rubber additive
3 Steel wire 15%
  1. Can be sold directly
  2. Make steel bloom by use hydraulic press-packing
4 Oil gas 10%
  1. Can be as fuel burn by use gas burning system
  2. Extra gas also be storage as fuel for other heating
 

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Pyrolysis Plant