Tire pyrolysis plant

Pyrolysis plant

The tire pyrolysis plant is a green technology to solve tire and other environment pollution which are becoming the serious issues nowadays and it is the meaningful industry.

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pyrolysis plant
Tire pyrolysis plant
The tire pyrolysis plant is a green technology to solve tire and other environment pollution which are becoming the serious issues nowadays and it is the meaningful industry.
The tire pyrolysis oil, one kind of end products extracted from the pyrolysis process, is often used for producing heat, electricity, steam and so on. 
Tire pyrolysis plant working process
tire pyrolysis plant
Tire pyrolysis plant working process
Firstly, make reactor rotate clockwise 0.4r/min, put raw material into reactor, close feeding door.
Secondly, burned the fuel material(coal,or wood,or natural gas ,oil )in the furnace. Reactor will be slowly heated, when the temperature reach around 180 oC, oil gas will come out . then go to cooling system and liquid to oil.
Some incondensable gas which can't cooling down will be lead to furnace through a gas pipe. It will be used to heat reactor.
This can save your energy. Only the first 2 hours use energy for heating. After the first 2 hours mainly use gas, little energy is
ok. After pyrolysis, all the oil gas come out from reactor, the temperature will fall down. Then make it rotate anticlockwise, carbon black discharging begin. Lastly,when the temperature deduce to 50 oC, worker can opened the door of reactor take steel wire.
Tire pyrolysis plant  advantage
tire pyrolysis
Tire pyrolysis plant

   1.100% recycling of tire wastage is achieved (No churn left after the process)
    2.No chemical ingredients are used in process (environment friendly)
    3.During and after the process; no soil, water or air pollution is observed.
    4.Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
   5.  The most cost-effective wastage tire recycling technology in the world.
   6. Raw material (wastage tire) is cheap and easy to provide. These are the by-products of tyre production.
   7.Each recycled ton of tires preserves 10 tons of CO2 that is a major green house gas.

Tire pyrolysis plant technical data

Technical parameter of waste tire pyrolysis plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tire Waste tire Waste tire
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
Prepared by customer about waste tire pyrolysis plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m

Tire pyrolysis plant final product application

tire pyrolysis plant
Fuel oil application
The usage of final production 
Fuel oil from tire pyrolysis plant 
A.power plant factory
B.glass factory
C.cement factory
C.cement factory
E.boiler factory
G.central heating factory
Carbon black from tire pyrolysis plant
tire pyrolysis plant
Carbon black application
A.electric cable jacketing
 B.conveyor ban
C.hose and doormat
 D.black nylon bag
 E.rubber additive
 F.automatic spare parts
G.heat isolation

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Pyrolysis Plant