Waste rubber to oil recycling process machine

Pyrolysis plant

Our waste rubber to oil recycling process machine can convert waste rubber into high grade diesel fuel and carbon black . Waste rubber are long chain polymers containing more than 50000 carbon atoms attached to each other in a cross linked or straight chain.During waste rubber pyrolysis, this long chain is broken down into smaller chain. The Waste rubber to oil recycling process machine turns waste materials into gases and liquids. The end products can be used in any standard diesel engine or generator with little or no modifications.

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In the modern days, waste rubbers are serious issues for many countries. More wastes mean more pollution. In the times that almost all people are seeking for the “Green” life style,  machines to dispose various kinds of wastes are certainly warmly welcomed. Therefore, many waste plastic/tyre/rubber to oil pyrolysis  plant suppliers have come to the world. However, Doinggroup is always in the leading position in the pyrolysis plant industry. Waste rubber to oil recycling process machine adopts the main technology: pyrolysis. Pyrolysis is a chemical reaction that involves molecular cracking from larger molecules to smaller ones with the support of heating in the high temperature.
rubber recycling machine
Waste rubber to oil recycling process machine
Our waste rubber to oil recycling process machine are aimed to make useful renewable resources out of wastes, such as fuel oil, carbon clack, and fuel gas, etc. Meanwhile, we are dedicated to realize no pollutant emissions during the whole process. Thereby, we can reach a true meaning of environmental protection Enterprise.

Our waste rubber to oil recycling process machine can convert waste rubber into high grade diesel fuel and carbon black . Waste rubber are long chain polymers containing more than 50000 carbon atoms attached to each other in a cross linked or straight chain.During waste rubber pyrolysis, this long chain is broken down into smaller chain. The Waste rubber to oil recycling process machine turns waste materials into gases and liquids. The end products can be used in any standard diesel engine or generator with little or no modifications.
rubber to oil pyrolysis plant

Waste rubber to oil recycling process machine working process
rubber to oil
Waste rubber to oil recycling process machine working process

 
1.Feed raw materials
The raw material can be waste tire/waste plastic/waste rubber. Always feed by the auto feeder.

2.Pyrolysis
Include a reactor and catalyst room. Heat the reactor by coal/wood/oil/natural gas. This part will produce high temperature oil gas, the oil gas then flow into the next system.

3. Condensing
Oil gas come out from the reactor and catalyst chamber then cooling down in this part. Condensing system include condenser pipe, oil water separator, horizontal condenser and waste gas condenser. This will make the oil yield to the maximum.

4.Waste gas recovery
This part mainly deal with the gas that cannot be condensed. The whole process is very steady and high efficiency.

5. Discharge
After finished oil produce, the temperature of reactor can be cooled down, When the temperature falls down to 40 degree then carbon black can be discharged automatically by the way of anticlockwise rotate the reactor. The carbon black will drop into slag pool and then use screw conveyor to clean the slag pool. After discharging the carbon black.

Waste rubber to oil recycling process machine advantage
rubber process
3 D picture of Waste rubber to oil recycling process machine
1. Safety.
We have some safe devices such as the pressure gauge, alarming ring, safety valve. at the same time we have the anti-back fire device which can avoid the fire back into the reactor.  

2. Environment protecting.
If you come to visit our company to see the running plant, you cannot even see the vapor. as we have the dust removal device and dust removal pool.

3. Energy saving.
Our anti-back fire device can collect the exhaust gases which can be fuels after the oil is out so is very convenient and you can save the energy .at the same time, we have the catalyst
chamber which can reduce the temperature of the catalytic prolysis of the tires and plastics. so you can save lot's of energy. except this ,we have vacuum device which let the reactor be negative pressure. So you can image.

4. High degree of automatic.
We have many automatically devices such as: auto-feeder, carbon black elevator, oil pumping automatic, reducing pressure automatic.



Waste rubber to oil recycling process machine working process  technical data

Technical parameter of waste rubber to oil recycling process machine working process
  Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste rubber Waste rubber Waste rubber
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85

 

Waste rubber to oil recycling process machine working process final product application


Fuel oil: Widely used as fuel oil in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. or used for generators to get electricity.
rubber recycling process
Fuel oil application

Carbon black: used for construction bricks with clay also can be used as fuel

Combustible gas: Can be recycled and used during process as fuel.

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Pyrolysis Plant