Waste tyre recycling pyrolysis plant

Pyrolysis plant

For scrap tyre disposal,the most profitable method is pyrolysis. Our waste tyre recycling pyrolysis plant adopts the latest pyrolysis technology. By Waste tyre recycling pyrolysis plant , you can get tyre oil, carbon black and steel wire from waste tyres. The tyre oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc., or used for generators to get electricity.

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pyrolysis plant
Waste tyre recycling pyrolysis plant
For scrap tyre disposal,the most profitable method is pyrolysis. Our waste tyre recycling pyrolysis plant adopts the latest pyrolysis technology.

By Waste tyre recycling pyrolysis plant , you can get tyre oil, carbon black and steel wire from waste tyres. The tyre oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc., or used for generators to get electricity.
tyre recycling plant
 The carbon black can be used for construction bricks with clay or used as fuel. The steel wire can be recycled to produce new steel products. Besides, some combustible gas generated can be recycled to the reactor and act as fuel, which will save energy for the whole process.
Waste tyre recycling pyrolysis plant working process
tyre pyrolysis plant
Waste tyre recycling pyrolysis plant working process
1. Feed raw material (waste tyre、plastic) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.

  2.Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tyre oil generated from last batch). The oil gas will be released when the temperature reached 100℃(250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulphurization and dedust by hydroseal will be led to the furnace for recycling.

Waste tyre recycling pyrolysis plant technical data

Technical parameter of waste  tyre recycling pyrolysis plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about waste tyre recycling pyrolysis plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


Waste tyre recycling pyrolysis plant final product
waste tyre recycling pyrolysis plant
Waste tyre recycling pyrolysis plant final product percentage

 
Fuel Oil (45% to 52%)
tyre recycling plant
Fuel oil application
The main application of oil products produced by Doing waste tyre recycling pyrolysis plant is the fuel oil that is wide used for industrial and commercial purposes. 45% to 52% oil of the amount of recycled scrap tyres can be carried with licensed tanker trucks.

Steel Wire (12% to 15%)The third product of Doing waste tyre recycling pyrolysis plant is steel wire, the quantity of steel wire is about 10% to 15% according to tyre quality. It is very easy to sell steel wire  in local market.

Carbon Black  (30% )
tyre pyrolysis plant
Carbon black application
The second product of Doing waste tyre recycling pyrolysis plant is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compared to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.

Oil gas (About 10%)
We get about 10% oil gas during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.




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Pyrolysis Plant