High capacity plant converts waste plastic to oil

Recycling Machines

Converts waste plastic to oil is an emerging technology, plastic can be split into oil gas under high temperatures, and then through circulating water cooling system, cooling down oil gas to oil. Through the machine, we can not only processing of plastic waste, but also gaining valuable oil resources. Some people may worry about the second time pollution.

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plastic to oil machine
Plastic to oil
With increasing plastic products consumption, waste plastic is also growing. At present in the world, waste plastic are mainly as plastic film, plastic yarn and fabric, foam, plastic packaging and containers, daily plastic products, plastic bags, agricultural film and so on. Besides, cars plastic, electronic and electrical appliances supporting plastic become one of the important sources of waste plastic after these products scrap. If there is any mistake of the application and post-processing of the storing, transportation and processing of waste plastic, it will damage the environment and harm to people’s health.
convert plastic to  oil
Converts waste plastic to oil machine
Converts waste plastic to oil is an emerging technology, plastic can be split into oil gas under high temperatures, and then through circulating water cooling system, cooling down oil gas to oil. Through the machine, we can not only processing of plastic waste, but also gaining valuable oil resources. Some people may worry about the second time pollution. Do not worry, our machine is completely sealed, around the machine is tasteless. Machine will produce some exhaust gas, but these gases will recycle to furnace door to heat the machine again. Our machine adopts activated carbon technology to remove bad smell, at the same time, use the water film dust removal system to wash the smoke. Finally to achieve the goal that no pollution to environment.
Converts waste plastic to oil machine working process
plastic to oil
Converts waste plastic to oil machine working process
The mixed waste plastics will be shredded and continuously fed into the pyrolysis reactor via feeding machine. The materials will be pre-heated during the conveying process and the low melting point plastic like PVC will be pyrolyst. The HCl will be then neutralized treated after separation with other materials.

→     The constant temperature heating system supplies heat to the pyrolysis reactor. The raw materials are continuously fed into the pyrolysis reactor and spreaded by the system, completing pyrolysis reaction with the high-efficiency catalyst.

→     The pyrolyst oil gas is turned into high quality fuel oil and small amount of combustible gas after following processes such as fractional distillation separation, fixed bed secondary gas catalyzing and de-waxing etc.

→     The combustible gas is totally used as fuel to the system after scrubbing, which achieves heat energy self-supporting. The gas after being burnt will be qualified discharged after gas purification process.

→     The small amount of solid residue generated from the reaction is continuously discharged out of the reactor, and that could be further processed into fuel stick.

Oil Yield rate from waste plastic:

PVC material     with very little oil, not good
PE     95%
PP     90%
PS     90%
ABS     40%
Pure white plastic cloth     70%
Plastic package     40%
Plastic logo     20%
Paper coating     dry material 60%, wet 15%-20%
Household garbage     30% - 50%
Pure plastic cable covers     80%
Clean plastic bag     more than 50%

 



High capacity plant converts waste plastic to oil

Technical parameter of high capacity plant converts waste plastic to oil
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste plastic Waste plastic Waste plastic
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T


Prepared by customer about  high capacity plant converts waste plastic to oil
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m



High capacity plant converts waste plastic to oil final product application

1. Fuel  oil (45%-50%): Oil from this machine can be used as industrial fuel for burning.
plastic oil machine
Fuel oil application
2. Carbon black (30%):  Carbon black from plastic to oil  machine . You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, and use it for burning.
plastic to oil
Carbon black application

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Pyrolysis Plant