Waste tyre recycling machinery

Recycling Machines

Pyrolysis technology is regarded as the most advanced method on waste tyre disposal, owing to it is a new green and economic solution on waste tyres, turning waste tyre to fuel in a sealing high-temperature reactor. The waste tyre recycling machinery adopt the advanced pyrolysis technology that can convert waste tyre to fuel oil ,carbon black.

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tyre recycling machinery
Waste tyre recycling machinery
Pyrolysis technology is regarded as the most advanced method on waste tyre disposal, owing to it is a new green and economic solution on waste tyres, turning waste tyre to fuel in a sealing high-temperature reactor. The waste tyre recycling machinery adopt the advanced pyrolysis technology that can convert waste tyre to fuel oil ,carbon black.
tyre to fuel oil
Waste tyre
With the rapid development of the world automobile industry and transportation industry, the demand of various tyre is increasing day by day, at the same time, the used tires are produced accordingly and its number is also growing largely.
recycling tyre to fuel oil
Tyre to fuel oil
As we know Waste tire is a kind of non - fusible or refractory polymer elastomer material. It needs hundreds of years for the large molecules decompose to be no affect to normal growth of plant in the earth. More and more waste tires not only takes up quantities of farmland, but also breeding ground for insect - borne diseases (dengue fever etc), sharply deteriorated natural environment, destroyed vegetation, endangers environment seriously.  Besides, it may cause fire and threaten people's life and the property security. It is called "black pollution". So waste tyre recycling is becoming more and more important and urgent.
tyre recycling machinery
Tyre recycling machinery
We are professional manufacturer of waste tyre recycling machinery
We Henan Doing Mechanical Equipment Co., Ltd are a specialist manufacturer for environment protection equipment which include waste tires/plastics recycling to fuel oil pyrolysis machinery & waste oil distillation machine and waste recycling machinery, and we have been committed to recycling waste into renewable energy for more than 20year.

Waste tyre recycling machinery raw material
recycling machinery to oil
 
 
Waste tyre recycling machinery raw material
1.Waste tyre/tire
2.Waste plastic
3.Waste rubbber

Waste tyre recycling machinery main parts
tyre machinery
Waste tyre recycling machinery successfuly installed in Italy
a> Auto-feeder - To shorten feeding time; feed more raw material; save workers,save time,save energy.
b> Reactor - Q245R/Q345R material , pyrolysis for waste tire / waste plastic / waste rubber.
c> Buffer chamber - To reduce oil gas speed;  improve oil quality.
d> Oil-water separator - Avoid oil gas reback to reactor, ensure running safety.
e> Cooling system (Vertical condensers and horizontal condensers) -100 squre meter better condensing effect to get more.
f> Oil tanks -  Collect tire/plastic oil.
g> Anti-back fire device - First to recycle tail gas to furnace as fuel; second water closing for machine running safety.
h> Negative pressure device -  Guarantee working  under normal pressure safety; shorten pyrolysis time; environment protection.
i> Dust removal system - ensure the smoke reach international emission standard.
j> Bad mell removal system - Remove bad mell,keep a well environmental working place, to ensure reach international emission standard.
k> Carbon black slagging device -  Slagging carbon black automatically,  environmental protection; save time and workers.


Waste tyre recycling machinery processing waste tyre to fuel oil
tyre recycling machinery processing tyre to fuel oil
Waste tyre recycling machinery processing waste tyre to fuel oil

 
1.    Feed raw material (waste tyre) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.

2.    Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch). The oil gas will be released when the temperature reached 100℃(250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulphurization and dedust by hydroseal will be led to the furnace for recycling.

3.    After all fuel oil is produced, the reactor should be cool down. Carbon black will be discharged automatically when the temperature falls down 40 degree. If the raw material is the whole tire, please take out steel wire form the reactor by hooks below 50 Celsius at least.


Waste tyre recycling machinery advantage
tyre to oil
Waste tyre recycling machinery install in Mexico

 

1) Security:

a. Adopting automatic submerged-arc welding technology

b. All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

c. Adopting process controlling system control the quality, every manufacture process, manufacture date, etc.

d. Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.

2) Environmental-friendly:

a. Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke

b. Smell during operation: Fully enclosed during the operation

c. Water pollution: No pollution at all.

d. Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

Waste tyre recycling machinery successfully install case
tyre recycling machinery

Waste tyre recycling machinery successfully install case

Technical parameter of waste tyre recycling machinery
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyres Waste tyres Waste tyres
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about waste tyre recycling machinery
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


Waste tyre recycling machinery final product
tyre recycling machinery
Fuel oil application
tyre recycling machinery
Carbon black application

 

NO Name Percentage Usage
1 Tyre fuel oil 45%
  1. Can be sold directly
  2. Can be as fuel
  3. Can be used industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic factory.
2 Carbon black 30%
  1. Can be sold directly
  2. Can be used electric cable jacketing,black nylon bag,rubber additive
3 Steel wire 15%
  1. Can be sold directly
  2. Make steel bloom by use hydraulic press-packing
4 Oil gas 10%
  1. Can be as fuel burn by use gas burning system
  2. Extra gas also be storage as fuel for other heating

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