Used tire/plastic to oil processing plant

Recycling Machines

The used tire/plastic to oil processing plant is a green technology to solve tire/plastic and other environment pollution which are becoming the serious issues nowadays and it is the meaningful industry. The tire/plastic pyrolysis oil, one kind of end products extracted from the pyrolysis process, is often used for producing heat, electricity, steam and so on.

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tire process plant
Waste tire /plastic
Waste plastic disposal is a serious social problem since it’s very difficult to decompose, which is called ”white pollution”.Waste tire is often called “black pollution”,they not only easily causes fire, but also pollutes the environment.Henan Doing produced used tire/plastic to oil processing plant is a green technology which can not only process waste plastic/tire zero pollution but also change the waste plastic/tire into fortune.
plastic process plant
Used tire/plastic to oil processing plant
The used tire/plastic to oil processing plant is a green technology to solve tire/plastic and other environment pollution which are becoming the serious issues nowadays and it is the meaningful industry. The tire/plastic pyrolysis oil, one kind of end products extracted from the pyrolysis process, is often used for producing heat, electricity, steam and so on.

Used tire/plastic to oil processing plant working process
tire to oil
Used tire/plastic to oil processing plant working process
 

Put 10 tons waste tire/plastic into reactor after necessary decontamination processing and simple cutting, then close the door. Heat the reactor with wood, coal, oil or gas.

When temperature reaches 100 degrees, pyrolysis starts in the reactor. And oil gas comes out from oil outlet.

When oil gas from reactor goes through catalyst chamber, top cooling pipe, oil- waster separator, heavy oil is collected in the heavy oil tank. Other oil gas continue to go through high-power cooling system ( horizontal condenser) and cooling down , finally collect into the light oil tank. Uncondensable gas can be recycled to heat the pyrolysis machine reactor.

When all the oil gas is extracted out, only carbon black and steel wire left in the reactor. After reactor cooling down, carbon black and steel wire slagging out automatically. Steel wire can be sold directly in the market to the steel factory.

After process with a magnetic separator, carbon black mix with organic chemical adhesive can be used to make coal briquette. The calorific value reach to 6000 calories. It is a very good energy used to heat the reactor instead of wood , coal, gas, fuel.

 Used tire/plastic to oil processing plant feature

 

1. Unique design of reactor guarantees the service life and safety.
2. No need to crush tires. We can feed whole tires into the reactor. Save manpower and increase efficiency.
3. Electric cabinet help you watch the temperature and easy to control power.
4. Technical condensers and circulating water guarantee the cooling effect and improve oil yield.
5. The residual gas (tail gas) recycles to furnace as fuel. Save energy.
6. Flue gas is processed by dust removal device. Reach the emission standard.
7. Experienced engineers will help you install the machine and train your workers.

Used tire/plastic to oil processing plant has two important parts
plastic to oil
Used tire/plastic to oil process plant
plastic to oil plant
Used tire/plastic to oil process plant reactor

 
Used tire/plastic to oil processing plant has two important parts, reactor and condensers.
The reactor decides the whole machine’s service life. In the refining industry, when heating the reactor by fuel, the heating temperature can be up to 450—500 degree centigrade inside the reactor. Our 5th generation machines use the Q245R boiler steel plate as material, it stresses on the high temperature and high pressure resistant, and its melting point can reach to 800 degree centigrade, which can assure 6-8 year’s lives and it conform to the national standard.

Meanwhile, all machine parts are welded with auto-welding machine, pressure parts will be 100% X-ray detection, heat treatment and hydra press measurement, safety assurance.

 
 Used tire/plastic to oil processing plant technical data

Technical parameter of used tire/plastic to oil processing plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tires/plastic Waste tires/plastic Waste tires/plastic
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about used tire/plastic to oil processing plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


Used tire/plastic to oil processing plant final product

Fuel Oil (45% to 52%)
tire to oil
Fuel oil application
The main application of oil products produced by used tire/plastic to oil processing plant is the fuel oil that is wide used for industrial and commercial purposes. 45% to 52% oil of the amount of recycled scrap tyres can be carried with licensed tanker trucks.Such as power plant factory,glass factory,cement factory,boiler factory

Steel Wire (12% to 15%)The third product of used tire/plastic to oil processing plant is steel wire, the quantity of steel wire is about 10% to 15% according to tyre quality. It is very easy to sell steel wire  in local market.

Carbon Black  (30% )
plastic to oil
Carbon black application
The second product of used tire/plastic to oil processing plant is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compared to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.

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