pyrolysis plant

High recycling rate waste rubber recycling disposal machine

Doing waste rubber recycling dispose machine has the characteristics of safety, quality of welding seam, environment protection, economical, high oil output, high working efficiency, and so on. The waste rubber dispose machine is a new green technology to recycle waste rubber, by using the waste rubber recycling recycling machine, finally you can get these pyrolysis products, such as fuel oil, carbon black and some combustible gas, all of which have a wide range of applications.

Features

 rubber dispose machine
3D picture of waste rubber recycling disposal machine
Doing waste rubber recycling disposal machine has the characteristics of safety, quality of welding seam, environment protection, economical, high oil output, high working efficiency, and so on.
The waste rubber dispose machine is a new green technology to recycle waste rubber, by using the waste rubber recycling disposal machine, finally you can get these pyrolysis products, such as fuel oil, carbon black and some combustible gas, all of which have a wide range of applications.
waste rubber disposal machine
Waste rubber recycling disposal machine

 
High recycling rate waste rubber recycling disposal machine working process
 
waste rubber recycling machine
Waste rubber recycling disposal machine
 
How is rubber  recycled, let’s see the pyrolysis process of waste rubber recycling disposal machine:
First step, make the reactor rotate clockwise 0.4 per minute, put raw materials into reactor automatically, close the feeding door tightly.Second step, burn the fuel materials (like coal, wood, natural gas, oil etc) in the furnace. The reactor will be heated slowly. When the temperature reaches nearly 180℃, the oil gas will come out and then go to the cooling system and liquefying to oil. Some incondensable gas which can’t cool down will flow to furnace through a pipe which can be used to heat the reactor.
In this way, you can save much more energy as you use energy for heating only in the first 2 hours. After the first 2 hours, the main fuel is gas. After pyrolysis, all the oil gas will come out from reactor, the temperature will fall down. Then make the rotate anticlockwise, carbon black discharging begins. Last step, when the temperature falls to 100℃, worker can open the reactor door and take steel out.

Main Feature of waste rubber recycling disposal machine:
rubber dispose machine
Waste rubber recycling disposal machine installed in different conuntries
1. 100% waste rubber recycling.
2. Environmental friendly: No chemical ingredients are used during processing. No soil, water and air pollution is observed during and after the process.
3. Generates lots of valuable products out of waste, all of the outlet products can be used as industrial raw materials with high value.
4. Apply the most advantage waste rubber recycling technology in the world.
5. The system creates an alternative source of energy to replace petroleum products and natural gas.
6. We supply machine with capacities of 5 ton /day to 10 ton/day.


Technical Data

Technical parameter of  waste rubber recycling disposal machine
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste rubber Waste rubber Waste rubber
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

Prepared by customer about  waste rubber recycling disposal machine
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


Application

Waste rubber recycling disposal machine final product application

1. Fuel oil (45%-52%): Oil from waste rubber recycling disposal machine can be used as industrial fuel for burning.
rubber recycling
Fuel oil application
2. Carbon black (30%): First, Carbon black from  waste rubber recycling disposal macine ,. You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, and use it for burning.
rubber disposal machine
Carbon black application

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