pyrolysis plant

The latest waste tyre and plastic recycling plant

The waste tyre and plastic recycling plant is an eco friendly and cost effective method. The Henan Doing group is designed using world class technology for offering best results. The waste tyre and plastic recycling plant is useful for the recycling of the waste tyres/waste plasticwhich resolves the issues related to black pollution, helps to reuse and recycle from waste tyres/plastic, the waste tyre and plastic recycling plant can convert waste tyre/plastic to fuel oil ,carbon black and steel wire.

Features

tyre recycling plant
Recycling technologies are becoming more popular by the day. This is mainly due to their ability to convert waste that humans produce to products that can be used. Additionally, the recognition of such technologies is additionally driven by the financial benefits that investors can accrue from recycling waste. The waste tyre and plastic recycling plant  is fast expanding, becoming more profitable with each turning day.
plastic recycling plant
The waste tyre and plastic recycling plant is an eco friendly and cost effective method. The Henan Doing group is designed using world class technology for offering best results. The waste tyre and plastic recycling plant is useful for the recycling of the waste tyres/waste plasticwhich resolves the issues related to black pollution, helps to reuse and recycle from waste tyres/plastic, the waste tyre and plastic recycling plant can convert waste tyre/plastic to fuel oil ,carbon black and steel wire.

The latest waste tyre and plastic recycling plant  working process
tyre recycling plant
Waste tyre and plastic recycling plant working process
1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
 After all these steps, you can start another batch.

Features of waste tyre and plastic recycling plant as follows:
recycling plant
Waste tyre and plastic recycling plant installed

1. Raw material is cheap and easy to provide
2. 100% wastage tyre recycling is achieved
3. No soil, water or air pollution is observed during and after the process
4. Creates economically valuable products out of wastage tyres
5. Cost-effective wastage tyre recycling technology in the world
6. It is a 100 % pollution free process, thus making eco-friendly environment
7. The process can be applied to all rubber based materials
8. The system creates an alternate source of energy to replace petroleum products and natural gas
9. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem
10. The process of pyrolysis has duration of 15 to 18 hours, depending on the quantity and size of tyre. During the process different vacuum values are applied in pre-determined temperatures in different phases. Different gases are obtained and the condensed gas is stored as a fuel oil in tank.





Technical Data

The latest waste tyre and plastic recycling plant technical data

Technical parameter of waste tyre and plastic recycling plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre/plastic Waste tyre/plastic Waste tyre/plastic
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about waste tyre and plastic recycling plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m



Application

The latest waste tyre and plastic recycling plant final product application

1. Fuel oil (40% to 45%)
plastic recycling plant
Fuel oil application
Through our waste tyre and plastic recycling plant, we obtain fuel oil, which is extensively used for industrial and commercial purposes. The oil has 45% to 55% of the amount of recycled scrap tyres, which are carried with licensed tanker trucks.

2. Carbon black (30% t0 35%)
tyre recycling plant
Carbon black
Carbon black is the main product recycled by pyrolysis process. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or as the main ingredient in many industries. The chemical structure of carbon black strengthens, lengthens and improves the coloring features of the materials.

Carbon black produced by pyrolysis process (cbp) is more economical as compared to carbon black produced primarily from petroleum. It is more reasonable to be used as an ingredient in the industries listed mentioned below:
• Electric cable jacketing
• Conveyor band
• Carrier bands
• Hose and doormat
• Black nylon bag
• Rubber additive
• Automotive spare parts
• Heat isolation
• Black colorant in rubber materials
• Plastic pipes
• Industrial rubber products
• Fire fighting

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