Fully continuous waste tyre pyrolysis plant

Product introduction of fully continuous waste tyre pyrolysis plant

Fully continuous waste tyre pyrolysis plant includes waste tyre pretreatment system, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Continuous waste tyre pyrolysis plant is for processing waste tyres into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tyre pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.

Fully continuous waste tyre pyrolysis plant

Working process of fully continuous waste tyre pyrolysis plant

To keep continuous feeding and discharge system, it requires the waste tyres should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it’s better to remove the steel wire from waste tires at first. As for detailed process, please check as below:

3D picture of fully continuous waste tyre pyrolysis plant

1. Collect waste tyres

All kinds of waste tyres are available, from small car tires to big OTR tires.

2. Remove steel wire

Use a steel wire pulling machine to pull out the steel wire from waste tyres. The steel wire pulling machine is operated automatically, which only need one work for operation.

3. Shred tyres

Use a specialized tyre shredder to process big whole tyres into 3-5cm small pieces for easy feeding. The tyre shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.

4. Continuous pyrolysis process

Shredded tyres go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tyres to the carbon black dischrge system for discharge.

Main features of fully continuous waste tyre pyrolysis plant

Main features of fully continuous waste tyre pyrolysis plant

1.Fully automatic with low labour cost

Our conitnuous waste tyre pyrolysis plant is controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.

2.Fully pyrolysis for high oil output

Our continuous waste tyre pyrolysis plant adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.

3.Big capacity

Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D.

4.Internal rotating for conitnuous operation

For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.

5.Continuous working save time and energy

6.Long working life

During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since the hard steel wire already removed from waste tires before pyrolysis processs, thus no damage for the reactor.

Technical data of fully continuous waste tyre pyrolysis plant

Application of fully continuous waste tyre pyrolysis plant

Application of fully continuous waste tyre pyrolysis plant

For our continuous waste tyre pyrolysis plant, the applicable raw materials can be any kinds of waste tires, such as bicycle tires, motorcycle tires, car tires, truck tires, OTR tires, etc.

Excpet the steel wire extracted out from waste tires in the first stage pretreatment process, the final products from waste tire pyrolysis process will be fuel oil and carbon black.

Fuel oil application

When the whole process is over, we can get end-products that have a wide range of applications. For example, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.