Turning waste plastic shopping bag to diesel fuel oil

Pyrolysis plant

The turning waste plastic shopping bag to oil can reduce the volumes of the waste products and help human protect the environment. And the plastic has been one of the most common materials since the beginning of 20th century because of its durability, low cost and light weight. Plastic makes up around 30% of all rubbish collected. This includes plastic bottles, containers, plastic wrap, packaging, electronic goods, car body parts, etc. Because the plastic is slow to degrade, this kind of waste becomes a problem for many people.

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waste plastic to diesel fuel
Turning waste plastic shopping bag to diesel fuel oil
Plastic to oil machine is an industry that turning waste plastic & tires & rubber and other waste materials into Pyrolysis Oil, Carbon Black & Hydrocarbon Gas.

The turning waste plastic shopping bag to diesel fuel oil  can reduce the volumes of the waste products and help human protect the environment. And the plastic has been one of the most common materials since the beginning of 20th century because of its durability, low cost and light weight. Plastic makes up around 30% of all rubbish collected. This includes plastic bottles, containers, plastic wrap, packaging, electronic goods, car body parts, etc. Because the plastic is slow to degrade, this kind of waste becomes a problem for many people.

Turning waste plastic shopping bag to diesel fuel oil working process

plastic to oil
Turning waste plastic shopping bag to diesel fuel oil  working process
1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.

2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.

3. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.

4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
 After all these steps, you can start another batch.



Turning waste plastic shopping bag to diesel fuel oil feature
turning plastic shopping bags to fuel oil
Turning waste plastic shopping bag to diesel fuel oil feature

1. Safety.
We have some safe devices such as the pressure gauge, alarming ring, safety valve. at the same time we have the anti-back fire device which can avoid the fire back into the reactor.  

2. Environment protecting.
If you come to visit our company to see the running plant, you cannot even see the vapor. as we have the dust removal device and dust removal pool.

3. Energy saving.
Our anti-back fire device can collect the exhaust gases which can be fuels after the oil is out so is very convenient and you can save the energy .at the same time, we have the catalyst
chamber which can reduce the temperature of the catalytic prolysis of the tires and plastics. so you can save lot's of energy. except this ,we have vacuum device which let the reactor be negative pressure. So you can image.

4. High degree of automatic.
We have many automatically devices such as: auto-feeder, carbon black elevator, oil pumping automatic, reducing pressure automatic.


Turning waste plastic shopping bag to diesel fuel oil  working time:

Here we take 10ton capacity for your reference:
→ Use auto feeder load compete tires into reactor directly, 2 hours
→ Put wood/coal/natural gas/fuel oil into fire furnace make fire, warm up reactor, last 3-4hours
→ After that oil gas will come out, last 10-12hours
→ Cooling down reactor, 1 hour
→ Discharge carbon black, 1 hour


 Oil yield rate from waste plastic:

PVC material     with very little oil, not good
PE     95%
PP     90%
PS     90%
ABS     40%
Pure white plastic cloth     70%
Plastic package     40%
Plastic logo     20%
Paper coating     dry material 60%, wet 15%-20%
Household garbage     30% - 50%
Pure plastic cable covers     80%
Clean plastic bag     more than 50%





Technical data of turning waste plastic shopping bag to diesel fuel oil

Technical parameter of turning waste plastic shopping bag to diesel fuel oil
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste plastic Waste plastic Waste plastic
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

Prepared by customer about turning waste plastic shopping bag to diesel fuel oil
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


Fuel oil application genearaged by turning waste plastic shopping bag to diesel fuel oil

1. Fuel oil (45%-52%): Oil from turning waste plastic shopping bag to diesel fuel oil  can be used as industrial fuel for burning.
plastic to diesel fuel oil
Fuel oil application
2. Carbon black (30%): First, Carbon black from turning waste plastic shopping bag to diesel fuel oil
is crude. You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, and use it for burning.
plastic bags to oil machine
Carbon black application
3. Waste gas (5%): we have a special design could recycling it into fire furnace for burning.





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Pyrolysis Plant