Tyre pyrolysis plant cost

Pyrolysis plant

When starting a tyre pyrolysis business to make money, you must take the cost into account. Generally speaking, the cost of the tyre pyrolysis plant is determined by several factors

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tyre pyrolysis plant
Tyre pyrolysis plant
When starting a tyre pyrolysis business to make money, you must take the cost into account.  Generally speaking, the cost of the  tyre pyrolysis plant is determined by several factors. They are the following:

1)    Machine cost

About the machine cost, firstly I want to introduce that the 2 types pyrolysis plant we have.
One is btach type pyrolysis plant, the capacity is from 100kg per batch to 10ton per batch.
The other one is fully automatic continuous pyrolysis plant, the capacity is from 10T/D to 100T/D.
About the machine cost, it’s different depends on different configurations.

2)    Installation cost
In order to save the installation cost for customers, we have developed a new design of the machine to make it into frameset. This way, the machine no need much installation works in customer’s factory.

3)    Land & construction cost

Firstly, land cost is mainly decided by the installation size of the machine.
And the tire pyrolysis plant no need much construction cost, only need to build a roof to keep the machine out from wind and rain is ok.

4)    Operation cost
About the operation cost of the machine, it’s mainly about the power consumption and worker’s salary.



Tyre pyrolysis plant COST technical data

Technical parameter of tyre pyrolysis plant cost technical data
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about  tyre pyrolysis plant cost
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m



Tyre pyrolysis plant cost final product application

Fuel oil  (40% to 45%)
pyrolysis plant cost
Fuel oil application
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

Carbon black  (30% to 35%)
pyrolysis plant
Carbon black application
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;

* Electric cable jacketing
* Conveyor band
* Carrier Bands
* Hose and doormat
* Black nylon bag
* Rubber additive
* Automotive spare parts
* Heat isolation
* Black colorant in rubber materials
* Plastic pipes
* Industrial rubber products
* Fire fighting

Steel wire  (10% to 15%)
Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after pyrolysis recycling process in completed. Valuable steel wires are pressed and sold to steel and scrap dealers.

Gas (10% to 12%)
Non-Condensable gases arise during the pyrolysis process.
Some advantages such as…..
* It has higher calorific value as compared to Natural Gas.
* It can be replaced where Natural Gas and Propane are stored.
* The high energy gas may be utilized as a source of energy for the Pyrolysis process.
* The amount of gas generated in the system is 12% to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1200-1500 m3/day gas, which has an enormous energy potential when evaluated.

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