Supplier of used tire to oil machine

Pyrolysis plant

Used tires to oil machine is an industry designed to carry out pyrolysis of waste plastic & tyre. In the case of plastic/tire pyrolysis, long chain polymer is broken down into smaller chains of Hydrocarbon Gas and Pyrolysis Oil. Heat and catalyst are required for the reaction.

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tire to oil

                                                                             Used tire to oil
With Industrial progress, the emergence of new manufacturing facilities will inevitably lead to an increase of industrial and household wastes. A significant part of the MSW consists of rubber waste and plastic wastes: gaskets, hoses, conveyor belts, rubber rugs, protective clothing, etc. But the major environmental challenge is used tires. Every year, there are more than 1 million tons of used tires produced in China. In Europe countries, this figure rises to 2.5 million tons, in the United States—even up to 3 million tons. Find new green way to recycle so many used tires is of great environmental and economic significance for all countries around the world.
 
tire to oil machine
Used tire to oil machine in customer factory
 Here comes the DOING GROUP used tires to oil machine, it adopts the 100% recycling pyrolysis technology. The pyrolysis technology is characterized by high temperatures, conversion rates and continuum of processes ranging from thermal decomposition of rubber without addition of any reactive gases, such as air or oxygen. The used tires to oil machine pyrolysis process transforms scrap tires into a valuable fuel products and creates renewable energy sources. Used tires to oil machine technologies handle used tires through a process of thermal treatment to convert them into a fuel product: combustible gas, crude oil and steel wire, carbon black. The resultant pyrolysis gases can be used for energy production, fuels or chemical production, which significantly reduces the power consumption for processing – energy is only required during startup and emergency situations.
 used tire to oil machine
Used tire to oil machine
 
Used tires to oil Pyrolysis is process of molecular breakdown where larger molecules are broken down into smaller molecules. Used tires to oil machine is an industry designed to carry out pyrolysis of waste plastic & tyre. In the case of plastic/tire pyrolysis, long chain polymer is broken down into smaller chains of Hydrocarbon Gas and Pyrolysis Oil. Heat and catalyst are required for the reaction. The working process is outlined as the following:
 used tire machine
Used tire to oil machine working process
1. Feed the whole waste tires or scrap tires into reactor, seal the reactor tightly.
2. Heat the reactor by burning the fuel (coal, wood, natural gas, oil) in the combustion system. The temperature in within the reactor is controlled and smoothly increased;
3. There is a thermocouple installed the oil gas outlet to test the oil gas temperature, when thermocouple show 120 Celsius degree, the oil gas will come out, then go through the cooling system become oil.
4. At same time, there are some gas (CH4, C2H6, C3H8, C4H10 and H2) which cannot be cooled under normal pressure; they will be recycled back to combustion system to burn as energy.
 
 



Supplier of used tire to oil machine  technical data

Technical parameter of  Supplier of used tire to oil machine
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tire Waste tire Waste tire
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about  Supplier of used tire to oil machine
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m



Used tires to oil machine pyrolysis technology is one of the most environmental friendly, cost-effective options for treating a wide variety of rubber products and plastics. Our machine have been installed in many developing and developed countries India, Pakistan, Malaysia, Philippines, Poland, Italy, Romania, Lebanon, Turkey, Mexico, Iran, Jamaica,Haiti, Ecuador and Guatemala, Haiti, Mexico, Brazil, Panama, Nigeria, Nigeria etc.
 Supplier of used tire to oil machine final product

Pyrolysis oil :-   40 to 45%
Carbon black:- 30 to 35%
Steel Wire:-       10 to 15% ( Depend on Type Of Tyre being use )
Pyrolysis Gas:- About 10 %



Fuel oil usage:
fuel oil usage
Fuel oil usage

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Pyrolysis Plant